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What is melt blown process

The final meltblown fabric properties are determined by the polymer resin, conditions in the extruder, ambient air conditions, the bonding method and the finishing treatment, among other process parameters.The output of the meltblown process is a microfiber with diameters ranging from as little as 0.1 micron to as large as 15 microns.This is the single largest market currently for meltblown fabrics. Meltblown applications include surgical face masks, liquid filtration, gas filtration, cartridge filters, clean room filters and more.The largest segments of the medical market for meltblown nonwoven fabrics are disposable gowns, drapes and sterilization wraps.

Meltblown fabrics are used frequently in feminine sanitary napkins, diaper top sheets and disposable adult incontinence products.It seems that talk of sustainability is everywhere. Industries are concerned with conserving energy, reducing waste and recycling materials when possible. Consumers are no different. There are companies springing up everywhere catering to the idea of “green” living. They are focused on burning less fuel, buying organic produce, installing solar panels and more.There are numerous ways that nonwoven products fit into the green lifestyle. Manufacturers and businesses who focus on offering green products are primed to capitalize on the growing green market. Here are five ways nonwovens help consumers go green.Reusable shopping bags. According to Reusethisbag.com, about 1.8 million disposable shopping bags are used in the United States each week.

To keep these bags out of landfills, many consumers are turning to reusable nonwoven shopping bags. Nonwoven tote bags are often manufactured using polypropylene and can be made in a variety of colors and sizes.Nonwoven usage in the home construction market has been steadily increasing for years. Due to their strength, flexibility and moisture management, nonwoven materials are used to wrap houses to keep them cool in the summer and warm in the winter. Consumers feel great about saving energy.But nonwoven manufacturers and converters don’t just offer products that help consumers go green. Manufacturers are changing their own practices to go green in their own big way.

Nonwoven partners are looking to reduce energy consumption in their factories, eliminate excess packing materials, introduce smarter shipping procedures, recycle and make manufacturing more efficient.Picking up oil from water, such as an accidental oil spill, is a common use for meltblown fabrics. Additionally, they are used for mats in machine shops and industrial plants.Disposable industrial apparel, thermal insulation and substrates for synthetic leather are the primary uses for meltblown fabrics with usage in other markets anticipated to grow.Meltblown fabrics are sometimes used in battery separators and as insulation in capacitors.The future of meltblown fabrics is certain to be a bright one. With characteristics such as softness, porosity and rigidity, the range of applications for meltblown nonwoven fabrics is wide. As the technology continue to advance, the opportunities to include meltblown nonwoven fabrics in more products will continue to increase.

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